Custom Automation Solutions for Non-Standard Taping and Packaging Requirements

We provide customized automation solutions for non-standard SMD packaging, taping, carrier tape forming, and specialized assembly processes. Designed for components that cannot be packaged using standard equipment.

INTRODUCTION

Our Custom Automation (Non-Standard) service provides tailor-made equipment and automated systems for customers who require specialized taping, feeding, or component-handling solutions.

When standard taping machines, carrier tapes, or forming equipment cannot meet production needs—especially for irregular-shaped components, oversized parts, ultra-small sensors, metal terminals, or mechanical assemblies—we design and manufacture fully customized machines based on the component structure and process requirements.

Customization options include:

  • Special taping machines for irregular/large components

  • Custom carrier tape forming molds and pocket designs

  • Automated feeding systems (vibration bowl, linear feeder, tray loader, robotic pick-and-place)

  • Custom sealing, counting, and reel-handling units

  • Integrated tape-and-reel automation lines

  • Non-standard packaging or assembly systems tailored to OEM/EMS factories

With strong engineering capability and in-house manufacturing, we provide reliable, high-efficiency customized solutions that match the customer’s exact production needs.

TECHNICAL DATA

Parameter Name Parameter Value
Customizable Component Size Range Supports SMD and non-SMD parts from 1 mm to 80 mm (customizable for larger or irregular components). Ideal for connectors, sensors, mechanical parts, and special IC packages.
Flexible Feeding Options Available feeding systems include: Vibration bowl, Linear feeder, Tray/Tube loader, Robotic pick-and-place, Custom-designed feeding modules. Ensures stable handling for irregular or delicate components.
Optional Taping Widths & Pocket Dimensions Compatible with 8 mm, 12 mm, 16 mm, 24 mm, 32 mm, 44 mm, 56 mm carrier tapes. Custom pocket size and forming molds can be developed for special components.

APPLICATION

Our custom automation solutions support a wide range of industries and specialty components:

Irregular-Shaped Components

Connectors, metal terminals, mechanical parts, miniature assemblies that cannot fit standard carrier tapes.

Special SMD & Semiconductor Devices

Non-standard IC packages, high-power semiconductors, optoelectronic parts requiring unique pocket geometry or handling.

Precision Sensors & MEMS Devices

Ultra-small sensors, magnetic components, MEMS structures requiring specialized feeding and taping.

Large/Heavy Components

Components exceeding typical tape-and-reel specifications that require reinforced pocket design or specialized feeding systems.

OEM / EMS Custom Packaging Lines

Complete customized tape-and-reel automation integrated into SMT production lines.

By offering custom automation solutions, we help manufacturers improve production efficiency, reduce manual processes, and create fully optimized taping and packaging workflows for unique product needs.

INQUIRY

If you are interested in our product and service, please fill out the form below. Our technical team will contact you within 24 hours.

Product Inquiry